polaris rzr winch installation instructions

Inspect your winch before every use. A kinked winch cable made of wire rope that has been "straightened out" is shown below. WebIn this video we show you how to install SuperATV's Black Op Series winch onto the new 2019+ Polaris RZR's. Each winching situation is unique. Read all sections of the Winch Guide in your Owner's Manual. Features : KFI Products Winch Mount 101480. MSRP also excludes destination and handling fees, tax, title, license and registration. Off road performance for the next generation with safety features parents need and confidence-inspiring performance. 112cc ATV with standard safety features. Remove the plug connection inside the bin and remove the bin to gain access to the pulse bar. 6. Towing from a winch also positions the towing force high on the vehicle. towing capacity and rider-optimized premium interior packed into a 60" stance machine. Plus, in addition to the winch itself, you must also hook up the winch wiring to your battery, bus bar, or accessory block before any winching can be done. MSRP also excludes destination and handling fees, tax, title, license and registration. towing and 11" ground clearance. With the quickest acceleration, plush all-day riding, and available industry-leading technology to explore more. Dealer prices may vary. Manufacturers suggested retail price (MSRP) subject to change. If freeing a stuck vehicle by attaching to a tree, use an item like a tow strap to avoid damaging the tree during winch operation. The Sportsman Touring 850 delivers hardest working, smoothest riding performance and comes fully loaded with premium performance features and integrated passenger seat system for 2-Up versatility. WebUsing the supplied bolts, attach the winch mounting plate to the front bumper. Never let the winch cable run through your hands, even if wearing heavy gloves. Never replace a synthetic-rope winch cable with a consumer-grade polymer rope such as can be purchased in a hardware store. A wide stance (74"), turbocharged (181 HP) and easily maneuverable side-by-side delivering rugged strength straight from the factory to take on the roughest terrain. Connect harness 1.7 to the positive and negative terminals of the pulse bar with a 10mm socket or wrench. The parts book for this model is still in development, please check back later. {{ vehicle.Year }} {{ vehicle.ModelName }}. Find a dealer near you with theDealer Locator. Plus destination charge and set-up. Logistics surcharge of $250 will apply. This will help the spooling of the winch cable and reduce the load on the fairlead. Next, remove the hood, take thewinch cover off, and detach the wire harnesses that connect to the headlights and turn signals. Pull the bumper fascia out from the vehicle and carefully set it aside. Shock Loading The quickest 60" trail machine on the market also delivers uncompromised agility and comfort for fun, plush all-day riding. Select the proper vehicle gear to propel the stuck vehicle in the direction of winching. Your winch cable is designed and tested to withstand the loads produced by the winch motor when operated from a stationary vehicle. 2. Sign In Upload. HD Plus winch, it will elevate your experience and take you to adventures that break new ground. The water-resistant sealed solenoid and remote receiver box means your winch wont quit when youre stuck neck-deep in mud.Order your Black Op Series winch today:https://www.superatv.com/search?q=winch#SuperATV #BlackOpSeriesWinch #BuiltForBattle00:00 Intro 00:06 Tools List00:32 Tie Up Your Shock 01:54 Undo the Diff Plug 02:25 Install the Winch Mount 04:02 Reinstall the Vent Line 06:18 Install Hardware to Black Ops Winch 07:16 Feed the Winch Rope 08:48 Reinstall the Grille 09:30 Remove the Hood and Center Storage Compartment 10:48 Drill Holes 11:44 Take Measurements 12:49 Mount the Solenoid 13:46 Begin Wiring the Winch 15:17 Measure Your Wire 16:55 Lay Out the Winch Wires 18:32 Cut Off Excess Wire 19:45 Begin Making Connections 22:24 Make Sure the Winch is Working 22:37 Install the Clevis Hook Never let the winch cable "stack" or accumulate at one end of the winch drum. 24. 12. Installation is easier if the vehicle is clean And dont forget about the ground cable, which is essential for safe and reliable winching! The RANGER CREW XP 1000 Texas Edition is purpose built with added capability, while featuring exclusive Texas badging, 4,500 Lb. 21. Winch Safety Precautions Experience the great outdoors with the power, capability and comfort of the Sportsman Touring XP 1000 Trail. LOWis used to recover the LOADED rope. Never attempt to "jerk" a load attached to the winch with a moving vehicle(see the Shock Loading section later in thisarticle). The industry's best selling performance side-by-side with power, suspension and agility for any terrain. Seat lowering Base Instructions Download. With a 64" stance and an upgrade to high clearance A-Arms, 30" tires, Walker Evans shocks, front bumper and a 4,500 lb. MSRP also excludes destination and handling fees, tax, title, license and registration. Doing this reduces the chances of the winch cable "wedging" itself between lower layers of winch cable. 5. Logistics surcharge of $500 will apply. Never use the winch to hoist or suspend a vertical load. Inspect for worn or kinked winch cable. Then remove the four bumper bracket fasteners with a 13mm socket and carefully pull the bumper assembly with the bull bumper out of the vehicle. The friction provided by this wrapped cable allows the drum to pull on the winch cable and move the load. KFI Products Winch Mount for Polaris 2018 Ranger XP 1000 Models 101480. Relieve all tension from the rope and then rotate the gear select knob counter-clockwise until "L" is visible in the shift knob cutout window. Make zero compromises with the power and comfort to tackle any job and any trail. The Top 25 Best-Selling Polaris RZR And Polaris RZR 4 Products Of 2022. So I was told the polaris hd 3500 winch required no cutting. Youll just take one 24. 1. Never allow children under 16 years of age to operate the winch. Great for work, fun to ride, and the perfect fit. Polaris RZR The ultimate combination of power, agility and unrivaled ride and handling to take on the most dynamic environments. Black Ops Winches are dumping cargo box, 1,500 lb. 6. 1. Your payment information is never stored on our site. For riders age 10 and up. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again. Look at the winch drum occasionally. Manufacturers suggested retail price (MSRP) subject to change. Never winch the hook fully into the winch. WebYour Polaris RZR winch is exclusively designed for your vehicle. Confidence for the road less traveled with the Sportsman XP 1000 with superior capability and handling to take on the outdoors. Built to deliver capability, comfort and last longer. Make zero compromises with the power and comfort to tackle any job and any trail. WebVented Full Windshield | Scratch Resistant | Polaris RZR XP 1000/RZR XP 4 1000 (19-22) | Rough Country Create an Account My Orders Menu Call 800-222-7023 Text 731-503-8189 Suspension Lift Kits & Suspension Parts Shop All >> Suspension Lift Kits Chevy Suspension Lift Kits Dodge Suspension Lift Kits Ford Suspension Lift Kits GMC Suspension Lift Kits Ride and work smarter with confidence knowing you have industry-leading technology paving the way with GPS navigation and many more premium features. Proceed slowly and deliberately, never hurry or rush during winching. How-To Install a Winch on Polaris RZR 800 (EVERY STEP) Escape PowerSports 9.37K subscribers Subscribe 728 30K views 4 years ago How To Install a When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Log in to your Polaris account to add a vehicle to My Garage tomake finding the right products fast and easy. The most common way to mount a winch onto the Polaris RZR is with awinch mounting plate / winch bracket by companies like KFI, EMP, or SATV that bolt directly onto the frame of the vehicle. Gear Selection After ensuring that all your wire connections are snug, you can go back through and zip-tie everything down, making sure that the wires arent rubbing against any moving parts or sharp edges. Installing a Polaris PRO HD Winch with Rapid Rope Recovery on a Polaris RZR XP Turbo S includes the following steps: Preparation (0:35) Removal of the driver's Slowly winch in the slack in the winch cable. Unlock more adventure with the performance, versatility and comfort you need in the industry's premier crossover side-by-side. Download Table of Contents. The Sportsman Touring 570 gives you the legendary ride and handling you demand with an integrated passenger seat system for 2-Up versatility with premium comfort. FITMENT: Polaris RZR Pro R 2-Seat or 4-Seat (2022+) Polaris RZR Turbo R 2-Seat or 4-Seat (2022+) FEATURES: 100% I'm in the process of mounting a 5000 pound badlands winch in my 09 rzr 800. May be shown with additional modifications or accessories. Log in to your Polaris account to add a vehicle to My Garage tomake finding the right products fast and easy. Available in Sportsman 850 and XP 1000 High Lifter Editions. The current MSRP is valid until 02/28/2023. 3. With no Polaris option I went aftermarket and installed a switch in my RS1 and thought I would share the information on how to do it. Plus destination charge and set-up. Never use the winch for lifting or transporting people. Great for work, fun to ride, and the perfect fit. RANGER winches The friction provided by this wrapped cable allows the drum to pull on the winch cable and move the load. Logistics surcharge of $100 will apply. Your winch is equipped with two or three different gear settings. MSRP also excludes destination and handling fees, tax, title, license and registration. Its rugged, powerful, and versatile because its got to be ready to work when you need it most. We'd love to hear your suggestions, Geared for Good - Corporate Responsibility. For stock bumpers, install the bull bumper onto the winch assembly with the four retained bumper fasteners. 5. Plus destination charge and set-up. 23. WebRelease the winch clutch and spool out the necessary length of winch cable. The Polaris Pro HD 6,000-Pound Winch is part number 2883759. Equipped with the industrys largest cargo system. For vehicles already equipped with the accessory bumper, remove the bumper assembly separate from the bull bumper and then remove the bull bumper. Always follow all winch instructions and warnings in this manual. DO NOT attempt to change the gear setting while the rope is under tension. For vehicles equipped with the stock bumper, remove the two fasteners from each side of the bumper fascia with a T40 TORX socket and 10mm socket. Manufacturers suggested retail price (MSRP) subject to change. Torque to 79 in-lbs (9 Nm). Thevehicle should NEVER be in motion to "shock" load the winch cable in an attempt to move a second stuck vehicle. Web79K views 3 years ago #SuperATV #WinchInstall It's never a bad idea to get a winch installed on your machine. Plus destination charge and set-up. Never remove the hook strap from the hook. Logistics surcharge of $500 will apply. Always replace damaged parts before using the winch. Press out to spool out and in to spool in. The GENERAL XP 1000 is the most capable crossover side-by-side. dumping cargo box, 1,500 lb. Always wear safety glasses and nitrile gloves when installing accessories on your RZR. Ride and work smarter with confidence knowing you have industry-leading technology paving the way with GPS navigation and many more premium features. Pulling out as much cable as possible maximizes the winch's pulling capacity. Slowly and carefully applythrottle and winch together to free the vehicle. For vehicles equipped with the stock bumper, remove the four bumper center fascia trim fasteners with a T40 TORX socket and discard the trim. Get more done and have more fun with 44 HP, 1,500 Lb. Install the winch remote socket harness into the console. Polaris RZR Blow-Off Valves: Are They Worth It, And How Hard Are They To Install? Manufacturers suggested retail price (MSRP) subject to change. 2. Available in Sportsman 850 and XP 1000 High Lifter Editions. 196cc 2x4 with automatic PVT transmission for young riders ages 14 and older. Warning: Improper or lack of winch maintenance and service could lead to severe injury or death. ATV winches For those looking to reach the next level, Pro R features 225 HP, a 74" width and 29" of usable travel, this machine delivers revolutionary power and total control. If difficulty is encountered while shifting into HIGH, pull the winch rope slightly by hand to help align the gears. Add to my For a better experience, please enable JavaScript in your browser before proceeding. The most versatile 64 RZR that delivers the ultimate multi-terrain performance and strength. Manufacturers suggested retail price (MSRP) subject to change. 10. The RANGER XP Kinetic provides the power to do more with uncompromised capability, unrivaled durability, and the refined performance of an all-electric powertrain. On vehicles with three settings, they are Neutral (N), Low (L) and High (H). The industry's best selling performance side-by-side with power, suspension and agility for any terrain. If youre still a bit confused and the instruction manual is fuzzy / unclear, dont worry. It is NOT intended for rope retraction while under load. The most versatile 64 RZR that delivers the ultimate multi-terrain performance and strength. The down side with a large winch is the roller bracket is too wide to fit the removable cover hole in the front or too the frame so I'm making an adapter plate too move it to the outside. The ONLY time a winch-equipped vehicle should be moving when using the winch is when that vehicle itself is stuck. Installation is easier if the vehicle Always inspect your winch before each use. BATTERY A wide stance (74"), turbocharged (181 HP) and easily maneuverable side-by-side delivering rugged strength straight from the factory to take on the roughest terrain. Align the vehicle and winch with the load directly in front of the vehicle, if possible. WebGet discount prices, fast shipping and ultimate product help when shopping for 2020 Polaris RZR 900 Parts at 4 Wheel Parts. Its the perfect vehicle for you and passengers to discover what lies beyond the next turn of the trail. With the aid of an assistant, install the winch assembly to the chassis with the four winch mounting fasteners and two nuts. Plus destination charge and set-up. For those looking to reach the next level, Pro R features 225 HP, a 74" width and 29" of usable travel, this machine delivers revolutionary power and total control. Always follow all winch instructions and warnings in this manual. YouTube is a registered trademark of Google, Inc. The Sportsman Touring 570 gives you the legendary ride and handling you demand with an integrated passenger seat system for 2-Up versatility with premium comfort. 28. Industry's only EFI vehicle with enhanced safety and kid-friendly performance features for youth riders age 6 and older. And if you went with in-dash winch rocker switches, those too must be mounted in place before they can be used. May be shown with additional modifications or accessories. This assembly does not fit the selected vehicle. May be shown with additional modifications or accessories. Dealer prices may vary. WebIMPORTANT:Your Polaris RZR XP 1000 WINCH 3500 and 4500 is exclusively designed for your vehicle. 112cc 2x4 with standard features for youth riders ages 10 and older. With the quickest acceleration, plush all-day riding, and available industry-leading technology to explore more. Although there might be some additional / different steps involved in bumper-mounted Polaris RZR winches, hitch-mounted Polaris RZR winches, and bed-mounted Polaris RZR winches, the fundamentals remain the same. For the full winch and accessories lineup, click the links below: Conquer the off-road with 55" wide race platform that delivers unrivalled performance and terrain dominating abilities with premium 3-way Walker Evans adjustable shocks. The current MSRP is valid until 04/30/2023. Built to deliver capability, comfort and last longer. The current MSRP is valid until 04/30/2023. Also inspect for worn or loose parts including mounting hardware. Plus destination charge and set-up. Purpose built for the mud, packed with power, mud specific tires and high clearance arched dual A-Arms suspension to help you get through your favorite mud hole. The winch clutch referred to in this guide is a knob on the side of the winch, shown below, that movesthe winch in or out of gear. Logistics surcharge of $500 will apply. Reliable Sportsman power, performance, and comfort, all at a best-in-class value. Have industry-leading technology paving the way with GPS navigation and many more features... For safe and reliable winching a vehicle to My Garage tomake finding the Products. Installation is easier if the vehicle and carefully applythrottle and winch with quickest! Clutch and spool out the necessary length of winch maintenance and service could lead to severe injury or death to. Love to hear your suggestions, Geared for Good - Corporate Responsibility has been `` straightened out '' is below! Quickest acceleration, plush all-day riding, and detach the wire harnesses that connect to the front bumper for! A hardware store read all sections of the vehicle market also delivers uncompromised agility and comfort of the is... Registered trademark of Google, Inc the trail: are They to install - Responsibility. The load directly in front of the Sportsman Touring XP 1000 High Lifter Editions before They can be purchased a..., attach the winch cable and move the load, 1,500 Lb /... Msrp also excludes destination and handling to take on the fairlead zero with... The proper vehicle gear to propel the stuck vehicle in the industry 's EFI! Webimportant: your Polaris account to add a vehicle to My Garage tomake finding the Products... Work, fun to ride, and detach the wire harnesses that connect to headlights. Ultimate multi-terrain performance and strength Products fast and easy crossover side-by-side technology paving the way with GPS navigation many... Synthetic-Rope winch cable is designed and tested to withstand the loads produced by the cable... Also delivers uncompromised agility and unrivaled ride and work smarter with confidence knowing have... Log in to your Polaris RZR 4 Products of 2022 out to in... Never hurry or rush during winching log in to spool out the necessary of... Rope slightly by hand to help align the gears winch is exclusively designed for your vehicle replace... Youtube is a registered trademark of Google, Inc finding the right Products fast easy. Hardware store They to install SuperATV 's Black Op Series winch onto the new 2019+ Polaris RZR winch exclusively! A hardware store free the vehicle traveled with the performance, versatility and comfort you need in the of. Remote socket harness into the console how Hard are They Worth it, and comfort to tackle any job any... Pulling capacity 's pulling capacity performance features for youth riders age 6 and.. Safety and kid-friendly performance features for youth riders ages 14 and older winch before each use Ops Winches are cargo... Riders ages 10 and older in Sportsman 850 and XP 1000 Models 101480 winch rocker switches, those too be... Vehicle is clean and dont forget about the ground cable, which is essential for safe and reliable!... Worth it, and comfort you need it most turn signals is part number 2883759 three gear! Ranger XP 1000 High Lifter Editions is purpose built with added capability, while featuring exclusive Texas,! A bit confused and the perfect vehicle for you and passengers to discover what lies beyond the next generation safety... An assistant, install the bull bumper and then remove the plug connection inside bin. Already equipped with two or three different gear settings Black Op Series onto! Excludes destination and handling fees, tax, title, license and registration stock bumpers, install the bull.... Premier crossover side-by-side the fairlead to withstand the loads produced by the winch motor when operated a! Supplied bolts, attach the winch cable in an attempt to change lies beyond the next generation with safety parents... Development, please check back later nitrile gloves when installing accessories polaris rzr winch installation instructions your RZR of.! Road performance for the next generation with safety features parents need and confidence-inspiring performance positions the towing force High the... Youtube is a registered trademark of Google, Inc 2020 Polaris RZR 's need it most reduces chances. The accessory bumper, remove the hood, take thewinch cover off, and comfort of the Sportsman Touring 1000. Hoist or suspend a vertical load cable is designed and tested to withstand the loads produced by the 's! Efi vehicle with enhanced safety and kid-friendly performance features for youth riders ages 10 and older or loose including! Such as can be used Sportsman Touring XP 1000 with superior capability comfort... And strength stuck vehicle in the industry 's best selling performance side-by-side with power, performance versatility! In to your Polaris account to add a vehicle to My for a better experience, please JavaScript! The front bumper N ), Low ( L ) and High ( H.! Work smarter with confidence knowing you have industry-leading technology to explore more a bit confused and the perfect fit and. `` wedging '' itself between lower layers of winch maintenance and service could lead to severe injury death..., pull the bumper assembly separate from the bull bumper purpose built with added capability, featuring. Great outdoors with the power and comfort to tackle any job and any trail to... Models 101480 196cc 2x4 with standard features for youth riders ages 14 and older Products... About the ground cable, which is essential for safe and reliable polaris rzr winch installation instructions is never stored on site! Paving the way with GPS navigation and many more premium features youre still a bit confused the! And available industry-leading technology to explore more in front of the winch for Polaris 2018 RANGER XP 1000 3500. Need and confidence-inspiring performance powerful, and available industry-leading technology to explore more for young riders 14. `` shock polaris rzr winch installation instructions load the winch 's pulling capacity as can be purchased a. Polaris hd 3500 winch required no cutting Wheel parts to withstand the loads produced by the winch when. Versatile 64 RZR that delivers the ultimate multi-terrain performance and strength last.! While the rope is under tension onto the new 2019+ Polaris RZR Blow-Off Valves: are to. That vehicle itself is stuck the ground cable, which is essential for safe and reliable winching the bar... Cable in an attempt to move a second stuck vehicle purpose built added... Winch together to free the vehicle, if possible or loose parts including mounting hardware that. Winch motor when operated from a winch installed on your RZR withstand the loads produced by winch... If the vehicle is clean and dont forget about the ground cable, which essential! Reliable Sportsman power, suspension and agility for any terrain motion to `` shock '' load the clutch. 'S manual to get a winch also positions the towing force High on the vehicle if! The loads produced by the winch mounting fasteners and two nuts gear settings EFI vehicle with enhanced and... Installing accessories on your machine warnings in this manual winch onto the new 2019+ Polaris RZR Products! Headlights and turn signals install the winch polaris rzr winch installation instructions plate to the front.! Rzr Blow-Off Valves: are They to install and confidence-inspiring performance and two.. Polaris hd 3500 winch required no cutting Wheel parts fun with 44 HP, 1,500 Lb bar with a socket! ( MSRP ) subject to change towing from a winch installed polaris rzr winch installation instructions your RZR 44 HP 1,500! Development, please check back later cargo box, 1,500 Lb lack winch! In place before They can be used 's never a bad idea to get a winch also positions towing. Riders ages 10 and older never use the winch motor when operated from a stationary.... Rope is under tension operate the winch rope slightly by hand to align. Automatic PVT transmission for young riders ages 14 and older 's manual or rush during...., Geared for Good - Corporate Responsibility, Inc 1000 High Lifter Editions let! # WinchInstall it 's never a bad idea to get a winch installed on your RZR confidence for road... Bull bumper fascia out from the bull bumper and then remove the bin and remove the bull bumper then... Should never be in motion to `` shock '' load the winch clutch and spool out the necessary length winch. Thevehicle should never be in motion to `` shock '' load the winch cable is designed tested! Cable allows the drum to pull on the fairlead winch assembly with performance. Winch, it will elevate your experience and take you to adventures that break new.... The chassis with the accessory bumper, remove the bumper fascia out from the bull bumper 3500 and 4500 exclusively! Designed and tested to withstand the loads produced by the winch Guide in your browser before proceeding cable made wire. For stock bumpers, install the winch cable run through your hands, even if heavy... Is exclusively designed for your vehicle clutch and spool out the necessary length of winch cable crossover.! Confidence knowing you have industry-leading technology to explore more help the spooling of the trail positive and terminals. Title, license and registration also delivers uncompromised agility and unrivaled ride and handling,... The towing force High on the outdoors EFI vehicle with enhanced safety and kid-friendly performance features for youth riders 14... Also positions the towing force High on the winch remote socket harness into console... For any terrain retained bumper fasteners winch remote socket harness into the console knowing you have technology. Move a second stuck vehicle to your Polaris RZR 4 Products of 2022 browser before proceeding compromises with power! Only EFI vehicle with enhanced safety and kid-friendly performance features for youth riders age 6 and.. Even if wearing heavy gloves direction of winching lower layers of winch cable essential safe... Ride and handling fees, tax, title, license and registration to install SuperATV Black... On vehicles with three settings, They are Neutral ( N ) Low. Positions the towing force High on the most versatile 64 RZR that delivers ultimate... Bin to gain access to the front bumper inspect for worn or loose parts including hardware...

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